TLZ. Factory for manufacturing paints and varnishes

PROJECT DESCRIPTION

Tver Paint Factory “TLZ” is one of the most advanced Russian enterprises.
The concept of creation of technologically advanced manufacture of industrial and automotive repair coatings meeting international standards of the painting industry in Russia lies at the heart of its foundation. This is one of the most high-tech plants in Russia. The plant produces high-quality industrial and automotive coatings, meeting international standards of the painting industry.

Construction period: 09.2008 – 05.2010.


Statistics

Tver

6,3 ha

overall site area

11700

overall building size

20000 t/yr

production capacity

5,25 MW

gas power output


Services

  • Development of Design Outline
  • Development of project documentation
  • Development of working documentation
  • General construction works
  • Installing the internal engineering systems
  • Finishing work
  • Engineering support (off-site and on-site networks)
  • Landscaping
  • Executive documentation
  • Warranty (24 months)
  • Obtaining initial permits
  • Obtaining Technical Specifications
  • Obtaining approvals
  • Obtaining an Expertise Report with positive reommendation
  • Obtaining building permits
  • Carrying out construction supervision
  • Obtaining a report confirming compliance with the project documentation(AIA)
  • Obtaining permission to put the facility into commercial operation

THE CONCEPT OF STAGED DEVELOPMENT AND CONTINUOUS IMPROVEMENT

The workshop area, explosion-protected spatial solutions and structures, internal engineering systems including ventilation system continuously allow increasing plant capacity by installing new lines and additional units.

SAFETY FIRST

Technological process safety is provided for different solvents in the vapor control system. In case vapour exceeds the permissible level the system automatically shuts down the equipment, starts the backup fans and sounds an alarm. All industrial and laboratory facilities, as well as units and equipment installed there are operated with due consideration of the requirements of fire and explosion provisions, and if necessary, antistatic coatings are applied.

PERFECT QUALITY

Particular attention is paid to measures for achieving perfect quality of production. These measures begin with each raw material batch delivery to the plant. All deliveries of raw materials are unloaded in a buffer zone and only after obligatory sample testing has been performed and quality control laboratory approval given are these raw materials distributed to the allocated storage areas. No packaging process starts without laboratory approval that it meets with all necessary quality criteria in accordance with ISO system.

REACTION TO GLOBAL MARKET CHANGES

Due to the sharp rise in prices for construction materials during the world economic crisis in 2008 at the Client’s request and in cooperation with then large-scale searches, investigation and selection of similar but cheaper materials to identical technical characteristics and quality were performed. Thanks to this, it was possible to follow initially approved construction budget without any reduction to the external appearance, technical characteristics or quality of the facility.



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